Sandwich Panel Machine Operator - LMI Holdings

LMI Holdings

  • Accra
  • Permanent
  • Full-time
  • 12 days ago
Purpose:The Sandwich Panel Machine Operator will be responsible for setting up, operating, monitoring, and maintaining the equipment involved in the production of high-quality insulated sandwich panels (PUR/PIR or EPS core with metal facings). This position requires mechanical aptitude, attention to detail, and a strong commitment to safety and product quality.Essential Duties And ResponsibilitiesMachine Operation
  • Operate the full continuous sandwich panel production line, including:
  • Uncoiling systems
  • Roll forming units
  • PU/PIR chemical dosing and foaming station
  • Double belt press
  • Cross-cutting and stacking systems
  • Start up and shut down machines following proper procedures.
  • Monitor control panels, sensors, and PLC systems for consistent machine performance.
  • Ensure product output meets target dimensions, thickness, density, and quality standards.
[ad]Setup & Calibration
  • Configure machine parameters based on product specifications and work orders, including:
  • Sheet thickness
  • Foaming density
  • Panel length, width, and thickness
  • Press temperature and pressure
  • Perform accurate alignment of metal sheets and foam application to avoid warping or delamination.
  • Calibrate tools and sensors before production shifts.
Process Monitoring & Quality Control
  • Conduct visual and dimensional inspections of panels at regular intervals.
  • Monitor panel surface quality, joint integrity, curing levels, and uniformity.
  • Record and report defects, initiate corrective actions, and communicate with the quality assurance team.
  • Ensure traceability through accurate labeling and tracking.
Troubleshooting & Maintenance
  • Identify and diagnose mechanical, electrical, or process issues during production.
  • Perform basic preventive maintenance and routine servicing (e.g., lubrication, filter changes, alignment checks).
  • Escalate and coordinate with maintenance technicians for complex repairs or technical malfunctions.
  • Maintain machine logs and maintenance checklists.
Safety & Compliance
  • Follow all company safety policies and PPE requirements.
  • Ensure safe handling of chemicals (e.g., isocyanates, polyols) with proper ventilation and containment.
  • Participate in regular safety drills and hazard reporting.
  • Maintain a clean, organized, and hazard-free workstation.
  • Material Handling & Inventory
  • Assist with loading and feeding of raw materials (metal coils, foaming agents, EPS/PIR).
  • Offload, stack, and organize finished panels for dispatch or storage.
  • Track material usage and report shortages or overages to inventory control.
  • Documentation & Reporting
  • Record production metrics including quantity, downtime, batch numbers, and machine settings.
  • Maintain daily production logs, quality control records, and maintenance history.
  • Provide input during production meetings and contribute to process improvement initiatives.
Qualifications/ExperienceRequired:
  • Minimum of first degree in Mechanical / Electrical Engineering.
  • Minimum of 1–2 years of hands-on experience in metal roofing sheet production or roll forming operations.
  • Basic understanding of machine operation, material handling, and working in an industrial production environment.
  • Strong willingness to learn and adapt to new technologies, systems, and processes.
  • Ability to follow technical instructions and work independently with minimal supervision.
  • Physically capable of performing factory work, including standing for long hours, lifting materials, and working in hot conditions.
  • Punctual, reliable, and safety-conscious, with a proactive and responsible work ethic.
[ad2]Preferred (but Not Required)
  • Experience with PU/PIR sandwich panel production or any form of insulated panel manufacturing is an advantage.
  • Exposure to basic mechanical or electrical systems used in production lines.
  • Familiarity with PLC-based controls or automated machinery is a plus.
  • Prior participation in technical or vocational training related to manufacturing is a bonus.
Only candidates who meet the stated qualifications and experience requirements will be shortlisted.

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